ZERNE Battery Manufacturer

3.7 V Curved Lithium Polymer Battery

3.7 V 250mAh Lithium Polymer Battery 402535

The 402535 lipo battery combines 3.7 V nominal voltage, 250mAh capacity, a 4.0 mm × 25 mm × 35 mm pouch envelope, a 1C charging rate and 80mΩ internal resistance. Its 4.0 mm profile and wider short-format footprint provide approximately 0.93Wh of calculated energy for curved or space-constrained electronics that need a thin battery reference.

250mAh≈0.93Wh1C charge80mΩ4.0 mm thick
402535 Curved LiPo BatteryNeutral reference visual for thin curved-device battery format
3.7 V · 0.93 Wh

Product snapshot

A 250mAh Ultra-Thin LiPo Format for Compact Curved Devices

The 402535 LiPo battery combines 250mAh capacity with a 4.0 mm × 25 mm × 35 mm pouch envelope. Its low listed thickness and wider short footprint provide a different packaging path from narrow cells when enclosure depth is the primary constraint. See the curved lithium polymer battery range when comparing nearby formats.

25 mm × 35 mm Area with Only 4.0 mm Thickness

The listed dimensions help engineering teams compare a wider, short-format battery pocket where low enclosure depth matters more than a narrow cell layout.

3.7 VNominal voltage
≈0.93WhCalculated energy
4.0 mmBattery thickness
35 mmBattery length

Technical data

402535 Battery Specifications

The 402535 lipo battery combines a 3.7 V nominal voltage, 250mAh capacity, 1C charge rate and 4.0 mm × 25 mm × 35 mm dimensions for thin compact electronics and curved-battery integration evaluation.

402535 Mechanical and Electrical Specifications
Product number402535
Nominal voltage3.7 V
Rated capacity250mAh
Charge rate1C
Battery dimensions4.0 mm × 25 mm × 35 mm
Internal resistance80mΩ
Calculated Electrical References
Standard charge currentApprox. 125mA
Rapid charge currentApprox. 250mA
Standard discharge currentApprox. 50mA
Maximum discharge currentApprox. 250mA
Calculated energyApprox. 0.93Wh

The 402535 lithium polymer battery is listed at 3.7 V, 250mAh, 1C charging, 4.0 mm × 25 mm × 35 mm and 80mΩ internal resistance. Confirm charging, discharge, protection, connector and curved-device integration information for your intended product and operating conditions.

Product characteristics & advantages

Why Evaluate the 402535 250mAh Curved LiPo Battery?

The 402535 model brings together a 0.93Wh calculated energy budget, 4.0 mm profile, 25 mm × 35 mm footprint, 250mAh capacity and 80mΩ internal resistance. Its main design value is an ultra-thin short format for products where enclosure depth is tightly limited.

The 402535 lithium polymer battery is intended for OEM teams that need a thin energy source and can allocate a wider but short battery pocket in the finished device. Its approximately 0.93Wh calculated energy supports early comparisons of low-power sensing, intermittent communication and short operating cycles. The 25 mm × 35 mm footprint provides a broader packaging reference than narrow cells, while the 4.0 mm thickness helps minimize the battery contribution to enclosure depth. The listed 1C charge rate and 80mΩ internal resistance provide starting points for charger matching and voltage-drop discussions. Confirm the final battery construction, connector, protection design and curved-device requirements.

01 / THIN PROFILE

4.0 mm Thickness for Depth-Constrained Devices

The 4.0 mm profile helps product teams preserve enclosure depth for other components, cushioning and mechanical features around the pouch cell.

02 / SHORT FOOTPRINT

25 mm × 35 mm Area for Wider Compact Layouts

The short, wider footprint provides an alternative to narrow battery pockets. Review retention, cable exit, enclosure tolerance and available surface area.

03 / ENERGY BUDGET

250mAh for Low-Power Runtime Planning

The 250mAh capacity and approximately 0.93Wh calculated energy help compare standby periods, sensor activity and intermittent communication in compact OEM electronics.

04 / RESISTANCE

80mΩ for Load and Voltage-Stability Evaluation

The listed internal resistance provides an initial reference for load discussions. Test the finished battery configuration under the intended operating conditions.

05 / CURVED INTEGRATION

Curved Battery Category for Shaped Product Concepts

402535 is included in ZERNE's curved lithium polymer battery range. Confirm the suitable construction, assembly method, protection and final device integration requirements.

Battery calculation

Check Capacity, Energy and Estimated Runtime

Use the prefilled 402535 values or enter your own load assumptions for a quick energy and runtime estimate.

LiPo Battery Capacity Calculator

Energy is calculated from nominal voltage and capacity. Runtime uses the entered load power and an adjustable efficiency assumption.

Runtime and charge time are estimates, not guaranteed product performance.

0.93WhEstimated energy
1.67hEstimated runtime
1.00hIdeal charge time

How to Use the Result

The 402535 values are prefilled: 3.7 V, 250mAh and an approximate 250mA current derived from the listed 1C charge rate. Adjust the load power and efficiency to compare different operating scenarios.

  • Use the displayed energy reference for an initial runtime comparison.
  • Compare the estimate with measured device load and system efficiency.
  • Review charger settings and protection limits for the finished configuration.
  • Temperature, resistance growth and cutoff conditions affect actual performance.

Use the result as an initial estimate, then discuss sample testing, charger validation and the final battery specification with ZERNE.

Integration guidance

Plan the 402535 Battery Around Thickness and Surface Area

The 402535 battery should be evaluated as part of the finished device: reserve the 25 mm × 35 mm footprint, allow for the 4.0 mm depth, match the 1C charge rate and review the construction requirements for the curved product design.

01 / DEPTH

Use the 4.0 mm Profile in the Enclosure Stack-Up

Check compression risk, cushioning, adjacent components and available depth around the ultra-thin pouch cell before finalizing the enclosure.

02 / AREA

Reserve the 25 mm × 35 mm Battery Area

Allow space for retention, cable exit, enclosure walls and service access around the wider short-format footprint.

03 / CURVED ASSEMBLY

Confirm the Final Shaped-Device Construction

Discuss the required form factor, bend or contour conditions, protection, connector exit and assembly method with ZERNE before freezing the product enclosure.

Applications & Solutions

Applications for the 402535 250mAh Curved LiPo Battery

The 402535 format is best evaluated against application-specific pocket geometry, energy demand and device shape rather than a generic category. These three paths reflect its 4.0 mm × 25 mm × 35 mm envelope and 250mAh capacity.

Smart door lock battery application01

Smart Door Locks

The 4.0 mm thickness and 25 mm × 35 mm plan area can preserve room in compact access-control housings when latch mechanics and cable exit need a thin battery reference.

Explore Smart Door Locks →
Bar-code scanner battery application02

Bar-Code Scanners

The thin pouch can be compared with handheld scanning electronics where grip clearance, connector routing and the 35 mm length must be confirmed against the shell.

Explore Bar-Code Scanners →
Smart watch battery application03

Smart Watches and Wearables

The 250mAh and 0.93Wh reference can support compact wearable planning when the housing can accept a 4 mm battery depth and defined retention features.

Explore Smart Watches and Wearables →

These application paths are starting points for OEM evaluation. Final suitability depends on actual load, runtime, temperature, protection, connector and assembly requirements.

READY FOR A FIT REVIEW?

Confirm the 402535 Battery Fit

Share the finished-device pocket, load profile and temperature conditions to receive a focused recommendation for this 250mAh format.

Request a Technical Review →

OEM curved battery support

Start the 402535 Inquiry with the Enclosure Requirement

A complete inquiry can include the required runtime, device load, 25 mm × 35 mm battery pocket, 4.0 mm depth, device shape, charger and documentation needed to evaluate this 250mAh curved cell.

Information to Include in Your Inquiry

Share the product conditions that determine how the 402535 model will perform in the finished device, especially its battery pocket, device contour, runtime target, load and charging window.

  • Target runtime and duty cycle
  • Voltage, capacity and battery pocket
  • Device shape and available clearance
  • Charger and charging conditions
  • Operating and storage environment
  • Connector, quantity and approval timing

When a Standard Format Is Not Enough

ZERNE can discuss alternate curved-battery capacity, geometry, protection, connector and assembly requirements when the 402535 specification does not match the finished product.

Discuss a Custom Battery

FAQ

402535 Curved Battery Questions

Find answers about the 402535 3.7 V 250mAh lithium polymer battery, including its 4.0 mm profile, 25 mm × 35 mm footprint, 1C charge rate, 80mΩ internal resistance and curved-device design considerations.

What Are the Dimensions of the 402535 LiPo Battery?

The 402535 battery measures 4.0 mm in thickness, 25 mm in width and 35 mm in length.

How Much Capacity and Energy Does the 402535 Battery Provide?

The rated capacity is 250mAh at a nominal voltage of 3.7 V. Its calculated energy is approximately 0.93Wh before system losses.

What Charging Rate Is Listed for the 402535 Battery?

The 402535 battery has a listed 1C charging rate. Confirm the charging current, charging conditions and protection limits for your configuration.

What Is the Internal Resistance of the 402535 Battery?

The listed internal resistance is 80mΩ. Resistance can vary with temperature, state of charge, test method and production tolerance, so voltage stability can be assessed under the intended device load.

Is the 402535 Battery Suitable for Curved Devices?

402535 is included in ZERNE's curved lithium polymer battery range. Confirm the suitable construction, assembly method, protection, connector and final device integration requirements.

What Should Be Checked Before Integrating the 402535 Battery?

Review the 25 mm × 35 mm battery area, 4.0 mm depth, device shape, retention, cable exit, protection design, charger, peak load and connector requirements with ZERNE.

Curved battery inquiry

Review the 402535 Battery Fit with ZERNE

Share the application, runtime target, load profile, 25 mm × 35 mm battery area, 4.0 mm depth, device shape, charging conditions and annual demand so ZERNE can recommend the right sample and validation path.

  • Product model and target application
  • Required voltage, capacity and runtime
  • Device contour and battery-pocket dimensions
  • Charger, connector and documentation needs

Request Product Information

Please include product number 402535 or the keyword 402535 lipo battery in your message.